Resistance Welding

By using electrical current, resistance welding bonds two pieces of conductive metal together. Most commonly used in sheet metal applications securing fasteners to a metal surface, resistance welded surfaces are smooth and ready for plating or painting. This value added process allows us to further meet our customers growing needs.

Resistance Welding Capabilities

Processes (General Capabilities)

Resistance Welding Services

Materials (Primary)

Steels & Stainless

Min/Max Length

.500” to 36”

Min/Max Width

.500” to 10”

Min/Max Height

1/32” to 2”

Min/Max Diameter

1/32” to 2”

Part Weight

20 lbs

Tolerance

± 0.015”

Quality Assurance

PPAP when requested

Additional Capabilities

KanBan
Project Management
Consulting
Labeling
Painting
Packaging
Prototyping
Shipping

Assembly

Electrical
Hydraulic Press
Mechanical
Sub-Assemblies
Final

Testing

Torque Tests

Quality

First Piece in Process
Final

Inspection Equipment

Coordinate Measuring Machine (CMM)
Optical Comparators
Video Imaging System
Microscopes
Hardness tester
Bore gauges
Height gauges
Pin gauges
Ring gauges
Thread gauges

Documentation

Capability Study
Inspection Reports
Material Certifications
PPAP Available

Production Volume

1 to 10,000

Industry Examples

Agriculture
Sieves, parts for sieve shakers

Architectural
Stadium chair components, institution corner rails

Construction
Drywall wall support parts

Diving
Diving enthusiasts’ collectables

Education
Parts for desks and chairs

Electrical
Large 800 amp contactor assemblies, electrical box enclosures

Food
Fabrication of stainless steel deep fryer filtration products

Lighting
Decorative fixture components

Lubrication/Pumps
Pump products and lubrication monitoring products

Material Handling
Custom forklift apparatuses

Military
U.S. Navy diving parts, U.S. Army products
Military spare parts made to order

Mining
Sieves, parts for sieve shakers

Pharmaceutical
Sieves, sieve shaker parts

Road Construction
Sieves, sieve shaker components

Sport Bike Racing
Exhaust system accessories

Transportation/Automotive
Parts for buses, stamped assemblies, loading dock safety hooks, air craft parts (non-flying), door hinges

Yachting
Parts for yachting equipment

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